What Are the Main Benefits to Plastic Thermoforming?

December 12, 2017 6:44 pm Published by Leave your thoughts

When you have a design idea that you’re ready to turn into reality, you might want to consider plastic thermoforming in Utah—one of many specialties at D&D Plastics that can help you achieve the perfect product quickly and effectively. Read on to find out more about this innovative practice.

The basics

To put it simply, plastic thermoforming is the process of heating up sheet plastic and then pressing it into form over a female or male mold. The two main ways of completing this process are by pressure forming or vacuum forming.

You’ve actually seen a lot of products that have been thermoformed, most frequently in areas such as packaging, automotive, retail, electronics, sports, displays and much more.

What makes it great

Plastic thermoforming in Utah is particularly popular because it is a quick and straightforward process that keeps engineering costs down and ensures fast end results. Some of its top benefits include:

  • Versatility to suit many different kinds of projects
  • Flexibility to meet the needs of small and large projects alike, with almost limitless possibilities and potential
  • Aesthetically pleasing design and end product
  • No rust, so no need to use any anticorrosion sprays
  • Tooling design is particularly efficient and flexible
  • Easy to add product enhancements on the go
  • Lighter weight helps customers and manufacturers alike save on production and shipping costs
  • Quick to process and ship, even under very tight deadline
  • Economical costs and processes keep prices competitive
  • Design options that include different colors of plastic and paints

As you can see, choosing plastic thermoforming in Utah for your design project will give you professional, visually pleasing results without blowing through your whole budget.

How it stacks up against injection molding

The right type of plastic design process for you will depend on your specific project needs. In some cases, injection molding can be the superior choice—usually, this is the case when you have a project that requires a very large quantity of your finished product. Another situation for injection molding might be when you have an extremely detailed product design, in which case it is most likely too complex for plastic thermoforming.

In many cases, however, plastic thermoforming can be the optimal choice, especially in our fast-paced business world, where companies must often move from design to finished product as soon as possible, and get this product delivered to customers right away.

What type of plastic thermoforming is best?

There are many different types of plastic thermoforming in Utah, including:

  • Vacuum forming
  • Pressure forming
  • Twin sheet forming
  • Free forming
  • Drape forming
  • Stretch forming
  • Billow forming
  • Inline thermoforming

This list might seem a little overwhelming, but it’s actually great news, because it means that, whatever type of design you have in mind, D&D Plastics has the right plastic thermoforming solution for you. We’re always here to answer your questions, so give us a call to see what we can do to make your vision a reality!

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